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KKG Electric Technology

Emi Conductive Fabric

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Estimated Delivery Date: Jan 27-Jan 27
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Specifications

How EMI Conductive Fabric Works (Same as EMI Shielding Pads)

The essence of EMI shielding gaskets (including conductive fabric-based gaskets) lies in eliminating “electromagnetic leakage paths” by filling mechanical gaps in equipment enclosures—even minute gaps can act like “slot antennas” to radiate or receive interference signals, particularly in high-frequency scenarios like 5G where sensitivity to interference is heightened. Their shielding mechanism primarily achieves electromagnetic shielding through three methods:

1. Reflection Attenuation: The conductive components (metal particles, conductive coatings, conductive fabric plating, etc.) create high-impedance reflection against incident electromagnetic waves, preventing signal penetration through gaps.

2. Absorption Loss: Certain materials (e.g., conductive fabric fiber structures, foam substrates) dissipate electromagnetic energy as heat through their internal structures, demonstrating significant effectiveness against low-frequency interference.

3. Grounding and Current Dissipation: Establishes a low-resistance conductive path (conductive fabric coatings enhance dissipation efficiency), directing induced electromagnetic currents into the equipment's grounding system to eliminate interference accumulation.

The synergistic action of these three mechanisms enables the gasket to achieve stable shielding performance across different frequency ranges (typically measured in decibels, dB; higher values indicate stronger shielding effectiveness).


The performance of EMI shielding gaskets is determined by both the base material and conductive components. Different materials exhibit significant differences in their suitability for various applications. Common types and characteristics are shown in the table below (including conductive fabric gaskets that interface with EMI conductive fabric):

Material TypeCore StructureKey CharacteristicsAdvantagesLimitationsTypical Applications
Conductive Fabric GasketNickel-Copper-Nickel Plated Conductive Fabric + Polyurethane Foam CoreShielding effectiveness: 80-95dB (100KHz-3GHz), wear-resistant, excellent flexibility, integrated buffering functionSuitable for irregular gaps, easy installation, good anti-static (ESD) performancePerformance degrades in high-temperature environments (>125℃), limited load-bearing capacityLaptop computers, mobile communication devices, seams of electronic enclosures
Conductive Foam GasketPolyurethane/Polyethylene Foam Substrate + Nickel-Copper/Conductive Particle CoatingShielding effectiveness: 60-90dB (10MHz-10GHz), high compressibility, lightweightSuitable for irregular gaps, light weight, moderate cost, easy to process and customizeProne to aging after long-term compression, performance degrades in high-temperature environmentsConsumer electronics (mobile phones, laptops), 5G base stations, IoT devices
Conductive Rubber GasketSilicone/Fluorosilicone Rubber Substrate + Silver-Aluminum/Silver-Nickel/Nickel-Graphite Conductive FillerTemperature resistance: -40℃ to +125℃, corrosion-resistant, integrated sealing and shieldingStrong environmental adaptability, oil and solvent resistance, excellent flame retardancy (some meet UL94 V-0)Relatively high weight, large compression force, higher cost than foam gasketsAerospace, automotive electronics (ECU), industrial control equipment
Metal-Based GasketBeryllium Copper Spring Fingers, Metal Braided Mesh, Metal FoilShielding effectiveness: >90dB, excellent conductivity, high mechanical strengthStrong stability, anti-aging, suitable for high-frequency and high-interference scenariosPoor flexibility, easy to scratch enclosures, heavy weight, high costNational defense equipment, radar devices, precision instruments
Form-In-Place (FIP) GasketLiquid Conductive Compound Cured by On-Site DispensingSeamless sealing, suitable for complex geometric structures, shielding effectiveness: >90dBEliminates assembly gaps, integrated molding, suitable for automated productionRequires special equipment, long R&D cycle, high cost for small batchesAvionics, medical equipment, customized precision instruments
Ultra-Thin AIR LOOP GasketHollow Ring Structure + High-Conductivity Fabric (Conductive Fabric Derivative) + Conductive AdhesiveThickness: 0.8-1.5mm, 20% weight reduction, wear resistance: >400,000 cyclesSuitable for ultra-thin devices, stable high-frequency shielding (85dB@30MHz-3GHz)Limited load-bearing capacity, not suitable for high-pressure compression scenarios5G mobile phones, ultra-thin laptops, wearable devices


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